What Is Descaling Stainless Steel?
Descaling stainless steel refers to the process of removal of visible thick oxide scale present on your stainless-steel surface. The removal process usually occurs during the steel fabrication process and can either be mechanical or chemical. Descaling stainless steel is standard in industrial plants and heavy machinery.
Advantages Of Descaling Stainless Steel
Extends the lifespan of your stainless steel: Descaling aims at removing the thick oxide layer present on your stainless steel. Removing this layer allows your stainless steel to retain its properties, prolonging its durability.
Removes contaminants: Descaling stainless steel removes the contaminants on the surface, which can threaten your products. Removing contaminants helps in reducing the chances of poisoning the products you are manufacturing.
Facilitates working on your stainless steel: Descaling stainless steel facilitates further working on it. For instance, it is easy to machine, paint, and decorate aspects of your stainless steel after descaling.
Stainless Steel Passivation Vs. Descaling Stainless Steel
Descaling stainless steel is either a mechanical or chemical process that removes a thick oxide scale layer from the surface. This process is typical during steel fabrication. Passivation dissolves impurities present on the surface of your stainless steel. The process of dissolving uses either citric or nitric acid.
Passivation retains the base metal of your stainless steel while facilitating the formation of a chromium oxide layer on the surface. The oxide layer is due to the presence of high oxygen concentration. Passivation is a gradual natural process though you can use acids to accelerate the process. Descaling stainless steel is cheaper than stainless steel passivation.
Descaling Stainless Steel Vs. Pickling Stainless Steel
Descaling is the process of removing a thick oxide layer visible from your stainless steel’s surface. Pickling involves removing a thin metal layer from the surface of your stainless steel. Pickling is a chemical process, while descaling can either be mechanical or chemical. Nitric, sulfuric, or hydrochloric acid is common in the pickling process.
A pickling process is an expensive option for your stainless steel than descaling. This is due to the mixing process of the various acids you require during pickling. You can use descaling if you want to further work on your stainless-steel product.
Blasting Stainless Steel
Blasting involves using pressure to force particles onto the surface of your stainless steel. The pressure causes the particles to remove contaminants present on the stainless-steel surface. Besides, there are three main methods of blasting your stainless steel. That is, grit blasting, sandblasting, and glass-bead blasting.
Using grit blasting dulls the surface of your stainless steel and allows for corrosion. This makes it the least suitable stainless-steel blasting option. Sandblasting reduces the chemical and physical properties of your stainless steel. Corrosion and rusting can easily affect such a surface. Glass bead blasting is the best alternative for stainless steel due to its exceptional results.
Normal Cleaning Stainless Steel Vs. Descaling Stainless Steel
Normal cleaning of stainless steel removes substances that can contaminate products. However, routine cleaning does not remove chemicals that degrade the surface of your stainless steel. Descaling is the ideal method of preserving your stainless steel’s physical and chemical properties. Standard cleaning of your stainless steel is a cheaper option than descaling your stainless steel.
Standard stainless steel cleaning involves using mild detergent, a soft cloth, vinegar, and baking soda. Descaling stainless steel involves using chemical solutions to remove the oxide layer. Descaling is the best option if you consider further machining your stainless steel.
How ASTM A380-17 Standards Apply To Stainless Steel
ASTM A380-17 Standards outline the procedure of cleaning, passivating, and descaling your stainless steel. This standard dictates which detergent to use when cleaning your stainless steel. It also outlines how to mix the various acids when descaling and passivating your stainless steel. The aim of this is to guarantee you quality descaling and passivating. You have to check on the type of stainless steel you want to clean, passivate or descale before deciding the procedure to use.
Descaling Stainless Steel Process
Descaling stainless steel can either be a mechanical or chemical process. The choice of method depends on the type of stainless steel you want to descale.
Mechanical Descaling Method
A mechanical descaling method involves using scaping devices or wire brushes to remove the oxide layer. The process entails repeatedly brushing off the oxide layer until you get polished outcomes. You can also use abrasive mechanical methods like waterjet or sandblasting to remove the oxide layer. Another solution is using glass bead blasting or caustic blasting. The force from the blasting effect removes the oxide layer leaving a clean stainless-steel surface.
Chemical Descaling Method
You need chemical descaling methods for stubborn oxide layer that is difficult to remove using a mechanical descaling solution. This process involves the use of various chemicals to remove this oxide layer. A chemical descaling process starts with cleaning the stainless-steel surface of any contaminant that can hinder the descaling process. This is through a mild detergent and a soft piece of cloth.
After cleaning, you must prepare your chemical solution for the descaling process. You can achieve this by mixing ideal strong acids. Mixing two acids minimizes these acids’ oxidation process on your stainless steel. The choice of which acid to use depends on the type of stainless steel you want to descale.
This is due to the physical properties of the steel. Submerging the stainless steel into the solution is the next stage of your descaling process. You have to submerge the stainless steel for between 3o minutes to one hour. This effectively removes the thick oxide layer from the surface of your stainless steel.
In some instances, you can use a scrubber to scrub over the surface of your stainless steel. This is to remove any remnant of the oxides. The last stage of the scaling process is to rinse your stainless steel thoroughly. Cleaning prevents further reaction of the acid with your stainless steel. You then must allow your stainless steel to dry for a perfect product.
Acids To Use In Stainless Steel Pickling
Primary acids in stainless-steel pickling are sulfuric acid, hydrochloric and nitric acid. Nitric acid is not suitable for use due to its oxidation nature. Oxidation process results in adding an oxide layer to the surface of your stainless steel. This hinders the purpose of pickling your stainless steel.
Maintaining consistency when using nitric acid is also a significant limitation. The dilution of the nitric acid over time weakens it reducing its efficiency. Hydrochloric acid is an ideal option to use for pickling stainless steel. However, you must mix it with sulfuric acid to get the best results.
The advantage of using hydrochloric acid is its consistency in the pickling process of your stainless steel.
People Also Ask:
No. Descaling does not damage stainless steel since it consists of inhibitors that prevent damage to your stainless steel. The process is harmless to the surface of your stainless steel. This means you don’t have to worry about the properties of your stainless steel.
There are three methods of removing scale corrosion on your stainless steel. These methods are acid pickling and blasting. Acid pickling is ideal for removing scales from chromium-nickel and straight-chromium stainless steels. You have three methods of blasting stainless steel: caustic blasting, glass bead blasting, and sandblasting.
Exposing your stainless steel to strong chlorides causes scales. Another cause of scales on your stainless steel is exposing it to extremely high temperatures. Such temperatures cause the stainless steel to lose its protective layer exposing it to scaling. Transplanting iron or steel on stainless steel causes scales.
Pickling refers to cleaning the surface of your stainless steel by removing the oxide layer present. This process uses either sulfuric or hydrochloric acid to remove the oxide layer while preserving the properties of your stainless steel.
The two techniques for stainless-steel passivation are specialized tools and chemical passivation. Chemical passivation involves using either citric or nitric acids on your stainless steel. This process involves submerging your stainless steel in the acid for half an hour.
Stainless steel mainly corrodes when it comes into contact with several types of chlorides like sodium and magnesium. Another cause of corrosion is the reaction between strong acids and your stainless steel. Allowing your stainless steel to contact carbon and iron steel particles can facilitate corrosion. This depends on the grade of your stainless steel since others are hard to corrode.
Adequate cleaning of your stainless steel involves following the manufacturer’s guidelines. This includes using the approved cleaning detergent and scrubs to get the best of your stainless steel. However, the general cleaning process involves using mild dish soap, baking soda, a soft cloth, and white vinegar. Baking soda and vinegar facilitate the removal of hard stains on the surface of your stainless steel.