Custom Wire Mesh
Wire mesh is also called wire fabric or wire cloth. It is a durable metal product used for building and construction, machine and safety guards, fencing, caging enclosures, etc.
- Rigid or flexible type
- Lightweight aluminum wire mesh
- Heavy-duty stainless steel wire mesh
- Easy to cut into different shapes and sizes
- Withstand different uses and environmental factors
KDM Wire Mesh
KDM wire mesh is a versatile metal barrier or screen. It is manufactured with intersecting rows and columns of parallel thin wire designs. The spacing between these strands varies depending on applications. These products are accessible in multiple sizes, sizes, and materials. KDM wire mesh material types include:
- Stainless steel wire mesh
- Aluminum wire mesh
- Brass wire mesh
- Copper wire mesh
Different Types of Wire Mesh
We offer a wide range of wire mesh for different applications and industries. Our wire mesh includes:
- Welded Wire Mesh. This wire mesh is fabricated using metal materials that are welded together. It is ideal for applications with high-pressure conditions.
- Sintered Wire Mesh. Fabrication of sintered wire mesh includes the diffusion bonding process of metal fibers.
- Braided Wire Mesh. We produce braided wire mesh through interlacing metal yarns, wires, or strands in an alternating zigzag pattern.
Wire Mesh Materials
KDM uses different metal materials for producing wire mesh. Among the materials used are:
These materials are guaranteed to have high strength. Our wire mesh is suitable for lightweight or heavy-duty applications. Contact us for custom wire mesh!
Different Advantages of Wire Mesh
Versatile – Depending on material and thickness, wire mesh can be created flexibly or rigidly. Most of the KDM wire mesh is malleable. It can be used for a longer time and can handle various applications & unfavorable outdoor conditions.
Easy installation – Wire mesh can be installed without any tool or equipment. It takes less time and energy. Also, this product is easy to carry and transport.
Cost-effective – Wire mesh in KDM is offered at a very economical price but does not compromise the quality and strength.
Custom options – KDM offers excellent customization on your wire mesh orders. Wire mesh product is easy to cut into various sizes and shapes to meet your requirements.
Choose KDM to Custom Wire Mesh
KDM wire mesh is made from high-grade materials such as stainless steel and aluminum, thus, it features maximum durability, is heavy-duty, and is corrosion-resistant. It also offers great tensile strengths and electrical and thermal conductivity. Wire mesh is used in various industries such as industrial fields, architecture, transportation, agriculture, mining, gardening, etc.
This product is utilized in manufacturing cooking grills, decorations and room partitions, wire baskets, caging enclosures, fences, wire mesh for filters, window and door screens, strainers, machine and safety guards, and more.
KDM has profound experience in wire mesh production and customization. We supply a range of wire mesh that comes in various materials, sizes, shapes, features, and finishes. It includes security fencing wire mesh, hex netting wire mesh, wire mesh containers, architectural wire mesh, and more.
KDM is dedicated to providing premium-grade wire mesh products using high-accuracy machines and advanced technology. All our wire mesh products are in compliance with ASTM E 2016, ASTM A-82 / ASTM A-1064 (2017), and ISO 9044 certifications. We also strictly adhere to the requirements and regulations set by ISO and other standards. Since our establishment, we strive to improve our quality management system and increase customer satisfaction.
Our professional team offers wire mesh finishes depending on materials. It includes powder-coated aluminum wire mesh, varnished copper wire mesh, painted low carbon steel, passivated stainless steel, and painted and powder stainless steel.
For your next custom wire mesh requirements, KDM offers high-strength wire mesh that comes in different specifications. We can weave high-quality, distinctive architectural wire mesh for your project needs. Whether you are looking for a simple or custom design, large or small wire mesh, always rely on KDM.
Message us today for more information.
Wire Mesh: The Ultimate Guide
There are quite a number of wire mesh available in the market.
At times, choosing the right wire mesh can be a difficult task if you don’t know the design, features, applications, cutting technics or surface treatments.
Here, you will find all information you need about wire mesh.
A two or three-dimensional lattice that is made from metallic wires joined together using different procedures is referred to as wire mesh.
If you want a cost-effective option to either fence, protect, reinforce, or any other applications, wire mesh is the best option.
Wire mesh exists in many types and is widely used in the industry world.
This is because of the many services one can benefits it offers.
There are very many distinct varieties of wire mesh and each is made to serve a particular purpose.
In fact, two main categories of wire mesh are; the woven wire mesh and the welded wire fabric.
Additionally, wire mesh is categorized depending on its application.
Don’t forget, how they are woven also plays an integral role in classification.
The list below has the different types of wire mesh;
- Galvanized wire mesh
- Stainless steel wire mesh
- Welded wire mesh
- Crimped wire mesh
- Decorative wire mesh
- Mosquito wire mesh
- Woven wire mesh
- Mild steel plain steel
Wire mesh is made from so many different materials.
Metal is a popular material for wire mesh.
Some of the most common metals include stainless steel, carbon steel, copper, copper alloys, galvanized steel, aluminum, and PVC coated steel.
The wire mesh made from stainless steel is corrosion resistant hence they do not need additional surface treatment.
Copper wire mesh is resistant to atmospheric corrosion, is ductile, and has high electrical and thermal conductivity.
Carbon steel wire mesh is magnetic, and also very strong.
Surface treatments such as coating or painting can be done on carbon steel.
Aluminum has properties such as corrosion resistance and is very lightweight making it one of the best options for wire mesh.
All the materials named above have properties that are good for the wire mesh and ensure they last long.
Some of the most common applications include;
Wire Mesh is one of the least expensive home security options.
Wire mesh is very long-lasting and it provides good visibility.
This makes it the best choice for fencing in properties that require constant monitoring.
Offices, private households, low-security prisons, and military camps mostly use wire mesh.
A mesh wire can also be used as a guard material in factories and industrial settings to surround any heavy equipment and machinery.
Wire Mesh is mostly used in the construction industry, with contractors utilizing it to design racking and storage for warehouses and supermarkets.
Welded Wire Mesh is utilized because it is more durable even in harsh settings.
This Welded Wire Mesh can be used to overcome the difficulties associated with warehouse area exposure to environmental elements.
It aids in keeping the racking and storage firmer in the face of rain and wind.
Wire mesh is used in security agencies such as police stations that require extremely secure storage lockers.
Several departments are now working to integrate wire mesh storage lockers into their facilities.
Welded Wire Mesh performs better than all other conceivable goods in terms of versatility and ultimate customization options.
To keep your personal belongings safe and secure, the stainless steel material’s durability and sturdiness make it the best choice for storage lockers.
To ensure that the animals stay in one place, the majority of pet sanctuaries and animal farms use wire mesh.
The wire mesh ensures that animals like wild animals stay in their zones.
Also, they make sure there will be no accidents such as animal attacks.
They also make sure that the animals don’t get lost.
Due to the benefits mentioned above, it is widely utilized in animal retention applications in veterinary clinics, animal farms, and pet sanctuaries.
It is also used as a pest control agent in traps.
In fact, you can make some of the best metal mesh enclosure.
Purposes Of Decor
Some wire mesh such as the welded wire mesh is often used as a decorative material.
Welded microwire mesh manufacturers now provide welded wire mesh in variety.
They come in very many eye-catching color patterns and coatings that one can use as cages for birds, a framework for flower bed enclosures, and trellises.
It can also be used for fencing and shelves in closets, garden sheds, and retail businesses.
In sectors where machines are actively used daily to execute complex tasks, appropriate separation of machining applications is essential.
Wire Mesh can be used to divide machining rooms and client rooms.
Welded Wire Mesh is commonly used since it has superior resilience and flexibility.
It can be readily moved in and out of areas depending on the needs of the workspace for the day.
Other common applications for wire mesh include; sieving, ventilation, animal flooring, separation, and filtration, they can be used in along walkways and lighting.
When it comes to wire mesh they have different sizes and the lowest number is the thickest.
They come in so many sizes and these are the most common sizes available in the market.
Besides, the sizes are important since they help one to know the size they need.
- 5 gauge comes in 0.155 inch
- 9 gauge in 0.1483 inch
- 5 gauge in 0.128 inch
- 11 gauge in 0.1205 inch
- 5 gauge in 0.099 inch
- 14 gauge in 0.080 inch
- 16 gauge in 0.0625 inch
- 18 gauge in 0.0475 inch
- 20 gauge in 0.0348 inch
- 21 gauge in 0.0317 inch
- 23 gauge in 0.0258 inch
- 27 gauge in 0.0173 inch
Weaving or welding are two of the many prevalent categories of wire mesh.
The solid wire is often created by gradually pulling down the metal in a sequence of circular dies until they obtain the necessary diameter.
These two are the main types of wire mesh:
- Woven wire mesh
- Welded wire mesh
They are both manufactured using different methods and are used in different applications.
Woven Wire Mesh
Woven wire mesh, boasts a range of intertwined wires just like woven fabric.
Plain weave mesh is achieved by braiding the wires above and beneath the perpendicular wires to form a sturdy sheet.
A pattern known as a twill weave is utilized where a flexible sheet is required.
This is accomplished by weaving wire over two perpendicular wires, then beneath the next pair of two perpendicular wires.
There are no welds on woven wire mesh. They are fed into loom-like equipment that feeds a straight wire through the desired weave pattern.
woven wire mesh
The wires are then bent backward and the next straight wire is passed into the pattern.
Welded Wire Mesh
Welded wire mesh is made up of intertwined colums and rows of parallel wires that are welded together at a junction.
The wire is put into a machine after it is pulled to the correct dimensions. The machine then welds the several rows of wire jointly at their junction.
As the mesh is run through the machine, a uniform line of welds is formed at the junction of the perpendicular lines.
welded wire mesh
The machine commonly welds the wires by employing resistance to electricity as a heat source.
To bring every row of wires jointly the next wire junction is passed through the machine to be welded.
Even though one can use other welding procedures, this method is usually among the cost-effective.
A sheet of rigid and flat welded wire mesh is achieved when the mesh is cut to the proper length and sheared.
1. The simplest method for coloring mesh that is commonly used in metal curtain products is spray painting.
Painting colors are numerous, and the cost is relatively modest.
Spray painting is not ideal for outdoor applications due to its high weatherability.
2. The fluorocarbon coating is a surface treatment that employs PVDF painting and a thermal curing procedure.
The fluorocarbon coating has excellent adhesion and weather resistance, and it is suited for stainless steel, aluminum, or carbon steel materials.
It may be used outside for an extended period.
3. Zinc plating is used to coat the surface of metals, alloys, or other materials with a coating of zinc for either aesthetics or rust prevention.
The most common procedure is hot-dip galvanizing.
4. Electroplating is a first-class treatment for stainless steel mesh.
It uses a physical vapor deposition technique to produce a layer on the mesh’s surface.
The electroplated mesh has a highly shiny surface and a very good smudge resistance, making it ideal for use in the décor of high-end places.
Naturally, the cost of electroplating is equally high.
5. Powder coating allows for the selection of various colors and is used to paint and generate a layer of PVC coating on the mesh surface.
Powder coating is quite inexpensive and can be used on carbon steel or aluminum mesh.
In the industry world, the tools don’t usually come in the sizes one needs. They are adjusted to fit the needs of the person using them.
When working with a wire mesh, you need different sizes depending on where it is going to be used.
To cut the wire mesh there are certain tools that one can use, they include;
- Angle grinder
- Tin snips
- Laser and plasma cutters
- Power shears
Some of these tools use power and some are manual.
They are all effective, you just have to choose one that will work the best for you.
When it comes to the actual cutting of the wire mesh, you should choose the cutting tool depending on the thickness of the wire mesh.
You should also consider the type of metal used to make the wire mesh.
If you are only cutting a few pieces of wire mesh to size, one should use snips. Snips are quite cheap and very effective.
In case you have tried using snips and they are not cutting it, chances are high that the mesh is quite thick or the metal is very strong.
You then need to stop using manual tools and use the power shears or angle grinder.
One should use an electric or motorized tool if you need to cut a large amount of wire mesh. This helps save on time and energy.
You should also be aware that when cutting wire mesh, you should wear thick work gloves.
This is because the edges are frequently sharp and spiky, which can cause harm.
A wire mesh sheet comes cut from a roll.
While a wire mesh roll is the whole wire mesh that has not been cut.
Wire mesh sheets are used by people who do not need the whole roll.
That is, they prefer using the cut-out pieces.
wire mesh sheet
Wire mesh rolls are used by people who might need the whole roll or most of it.
Buying wire mesh sheets may seem cheaper.
However, it is cost-effective to purchase the whole wire mesh roll rather than the sheet.
Wire mesh sheets are ideal for small projects while projects such as fencing require the wire mesh roll.
If the project you are working on requires wire mesh that has been cut it is advisable to use wire mesh sheets.
wire mesh roll
Wire mesh roll may require a lot of time and energy to cut the roll into sheets.
Checking quality ensures you gets the best product with high quality.
When it comes to wire mesh, there are a bunch of things you should look into to ascertain quality.
You have to look out for the following;
- Diameters of the wire
- Type of weave
- Width and length
- Alloy type
- Mesh count
The first thing you have to check is the type of alloy used on the wire mesh.
You should make sure you have the right type depending on where and how it will be used.
An x-ray fluorescence alloy analyzer is what most people use to check the alloy type.
The next thing to check is the weave type.
Look at the weave pattern of the wire mesh to ensure it is the right type.
Check mesh count by the number of mesh threads that are crossing per square inch.
You can use a counting glass that measures coarse mesh or a theodolite density ruler for fine mesh.
Check the wire diameters using micro calipers for small diameters and vernier calipers for large diameters.
Check the opening size using the vernier caliper.
Measure your width and length. A tape measure is used to verify the width and length.
The next thing is to check the surface condition.
Verify the mesh surface status. You can inspect the mesh surface to see if it is clean and free of dirt, grease, and excess material.
Check for any defects such as pinholes, wrinkles, a broken shot, etc.
For all your wire mesh needs, contact KDM now.