Aluminum Wire Drawing

KDM provides a remarkable aluminum wire drawing process!

Custom Aluminum Wire Drawing

Aluminum wire drawing is a metalworking operation that involves pulling a wire through a single, or series of drawing holes to reduce its cross-section. Cables, tension-loaded structural components, spokes for wheels, springs, paper clips, and stringed musical instruments are all examples of wire drawing use.

This process needs the use of lubricants such as aluminum lubricants, which can reduce friction and breakage caused by other metals. KDM has authentic wire drawing lubricant with excellent quality and high performance.

Our customers in the steel sector employ our products across the world to make wire and profiles for the automotive, electricity, construction, medical, textile, welding industries, and others.

If you require a wire drawing process to complete your sheet metal fabrication needs, KDM got you covered. Through our expertise and high-end wire drawing machine, we can provide a one-stop solution to satisfy your project. Aside from aluminum, we can work with different metals such as stainless steel, cast steel, etc. Message us today!

Aluminum Wire Drawing: The Ultimate Guide

This guide covers everything you should know about aluminum wire drawing. So, if you want to be an expert in aluminum wire drawing, read this guide.

What Is Aluminum Wire Drawing?

Aluminum wire drawing refers to a metalworking process that tends to cut down the size of a wire’s cross-section.

This cross-section is reduced by hauling the wire through drawing lines that are either a series or single units.

Aluminum wire drawing process

Aluminum wire drawing process

Uses Of Drawn Aluminum Wire

Some of the uses of drawn aluminum wire include:

  • Construction industry: drawn aluminum wire tends to be used in manufacturing building wires, especially where there is a requirement for low voltage.
  • Electrical distribution industry: drawn aluminum wire is used in distributing power grids for electric current transmission.
  • Communication industry: drawn aluminum wire is used in residential and commercial applications such as cable wiring, household wiring, antennas, loudspeakers, and headphones.

It is also used in helping connect the internet to the computer and is essential in television connections, ethernet connections, and cable modems.

  • Broadcasting networks: modern broadcasting networks such as television and radio tend to largely depend on the drawn aluminum wire in broadcasting information.
  • Submarine communications: it offers a great means of communication in a submarine and they tend to be installed below the ocean’s floor. The drawn aluminum wire carries out the process of transferring information across the world.
  • Medical field: drawn aluminum wire tends to find its way in the use of medical science instruments that are applicable in diagnostic processes like medical ultrasonography.
Aluminum Wire Drawing Lubricants

Wire drawing process

Wire drawing process

Wire drawing requires the use of lubricants such as an aluminum lubricants. They make it possible in reducing friction and the breakage and pick-up which may occur with other metals.

The aluminum wire drawing lubricants have significant characteristics and are safe to use as they are nontoxic and free from impurities.

These lubricants tend to give  wires, systems and machines that are very clean.

Offer improved heat removal, better control, enhanced temperature control, and provide an improved surface finish.

Aluminum wire drawing lubricants are essential for several industrial applications because they have a lot of benefits as compared to other metal lubricants.

Aluminum Wire Drawing Machine

It is used in drawing aluminum.

It possesses drawing blocks whose single-bank tilt is arranged in a horizontal manner and have a short distance and equal length between the holder’s cantilevers.

The drawing blocks have a strong stiffness and their surface is covered with tungsten carbide powder which is good in abrasion resistance and hardness and is durable.

The fixed speed capstan and main drawing machine tend to separate motor drives and a die change feature which is very quick.

It tends to use automatic reel-change and multiple take up that is continuous in ensuring that the conductor is not altered when changing the reel.

The success rate of  the automatic reel-change tends to be higher than ninety percent.

Wire Drawing Aluminum Process

The aluminum wire drawing process can be made into straight grains, random grains, threads, corrugated and spiral grains depending on the various needs.

Wire drawing process

Wire drawing process

Straight Grain Aluminum Wire Drawing Process

The straight grain aluminum wire drawing aluminum process entails the following steps:

  • First, straight lines are machined on the surface of the aluminum plate using mechanical friction. This helps in removing scratches from the surface of the aluminum plate while decorating it at the same time.
  • The diameter of the thick aluminum wire is reduced by passing it via a series of wire drawing dies; with successive dies possessing a smaller diameter compared to the preceding one. It ensures that different thicknesses of grains are generated.
  • Two sets of differential wheels that are rotating in the same direction are used in brushing the aluminum alloy plate or aluminum with straight lines that are fast and intermittent. The upper group tends to be a fast-rotating grinder lower while the lower ones are for the rubber roller which is slowly rotating.

Random Aluminum Wire Drawing Process

Steps in the random aluminum wire drawing process entail the aluminum plate being moved back and forth.

That is, under a copper wire brush of high speed until the desired product is achieved.

Corrugated Aluminum Wire Drawing Process

It entails the following steps:

  • First, the corrugation is made on a rubbing or brushing machine.
  • Axial movement is used on the upper group of grinding rollers in brushing the surface of the aluminum or aluminum alloy plate to get wave patterns.

Thread Aluminum Wire Drawing Process

Steps in the thread aluminum wire drawing process include:

  • A small motor that has a round felt on the shaft is used by fixing it on the table at about sixty degrees angle with the table’s edge.
  • A carriage with a fixed aluminum plate is made for pressing and a polyester film that has straight edges is used in limiting thread competition.
  • By use of the linear movement of the carriage and the rotation of the felt, a thread pattern that has the same width is rubbed on the aluminum plate’s surface.

Related Resource:

Wire Drawing Process

Aluminum Fabrication

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