KDM Aluminium Sheet Metal Fabrication Solution in China
KDM has rich experience in aluminium sheet metal fabrication for use in various industries. We have advanced manufacturing equipment to perform the different processes of aluminum sheet metal fabrication.
- Creates more complex shapes and design
- Wide range of aluminum grade selections
KDM Aluminium Sheet Metal Fabrication
Aluminum is one of the most preferred choices for sheet metal fabrication because of its characteristics. They are flexible in nature, cost-effective, and have a wide selection of options and grades.
KDM aluminum sheet metal fabrication is ideal for aerospace and marine application due to its high-strength and corrosion-resistant properties. Besides, they are highly machinable, weldable, and weather-resistant.
KDM is a leading aluminum sheet metal fabrication in China. We work with various aluminum alloy grades to match your preferences. KDM provides various fabrication services such as forming, cutting, bending, rolling, and stamping.
If you need custom aluminum sheet metal fabrication services, please don’t hesitate to contact us today!
Aluminium Sheet Metal Fabrication
KDM offers aluminum sheet metal fabrication to form different equipment for various industries, such as medical, automobile, telecom, construction, etc.
Aluminum Sheet Metal Fabrication Advantage
Aluminum sheet metal fabrication is a cost-effective alternative to plastic fabrication. They are more heat resistant and improved strength.
Aluminum sheet metal fabrication can be used in many ways. It can perform welding, laser cutting, forming, machining, and bending.
Aluminum is well known for its lightweight characteristics. They are cost-effective solutions for any fabrication project that requires versatility.
KDM aluminum sheet metal fabrication provides excellent surface finish such as painting and chrome plating. It can also be anodized into numerous colors.
Aluminum Sheet Metal Fabrication Benefits
Aluminum metal brings numerous benefits for different applications. It is lightweight, versatile, incredibly strong, and non-magnetic. In addition, aluminum metals are known for their corrosion-resistant.
Because of their beneficial advantage, aluminum sheet metal is easy to work with. They can be highly machinable and weldable. KDM can provide you with excellent solutions for your fabrication projects.
High-End Manufacturing Tools
KDM uses high-end fabrication tools for aluminum sheet metal fabrication. We utilized bends, drill holes, and press brakes. These capabilities allow for the production of precise structures for industrial, residential, and commercial applications.
There are various processes for aluminum sheet metal fabrication. It includes forming, cutting, and welding. These processes entail the shaping of custom aluminum sheets into different sizes and shapes.
Aluminum Metal Grade
Aluminum has a wide range of alloy grade options, ideal for sheet metal fabrication:
- 1100-H14: It offers good ductility for deep draws and welding.
- 3003-H14: Provides corrosion resistant, weldable, low cost, and formable.
- 5052-H32: Suitable for applications like chassis or tanks.
- 6061-T6: Less weldable and formable compared to other grades. Suitable for aircraft applications.
Why KDM Aluminum Sheet Metal Fabrication
KDM uses premium-grade aluminum to fabricate numerous OEM products for different applications. We manufacture limitless aluminum parts, such as medical carts, kiosks, consumer products, medical equipment, and so much more.
At KDM, we have over a decade of aluminum fabrication experience. We have rich experience in fabricating and designing precision metal parts with aluminum materials. From designing, and fabricating to delivering your custom aluminum part, KDM can assist the whole project.
Send us your inquiry now!
Custom Aluminum Sheet Metal Fabrication
Some of our aluminum sheet metal fabrication capabilities are:
- Automatic Fiber Laser Cutting
- Automated Panel Forming and Bending
- Automated Punching
- Press Brake Forming
- Manual and Robotic Grinding, Welding, Finishing
Aluminum Sheet Metal Fabrication for Different Industry
KDM is easy to work with our last-minute orders, repeat order, or custom design changes. They took care of our needs and deliver on time with quality.
Our company is pleased to say that KDM is our best source of manufactured parts. We create an excellent partnership with KDM that started with professional customer service and has never been changed.
KDM makes sure that our orders for parts and components are being processed. We receive high-quality parts. We would recommend KDM every time.
Aluminum Sheet Metal Fabrication: The Ultimate Guide
This guide will take you through all the vital aspects of aluminum sheet metal fabrication process.
Whether you want to learn how to cut, bend, weld or form aluminum sheet metal – you will find all information right here.
Keep reading to learn more.
Aluminum sheet metal fabrication is a method you can use to change or remodel a piece of aluminum sheet metal stock.
This method is used to make the needed component, part, or end product.
Like any other metal used in fabrication, the production process may include material removal or material deformation.
Aluminum sheet metal fabrication
Sheet metal fabrication is important to every industrial sector in the manufacturing of products.
Aluminum sheet metal fabrication processes are not so different from other metals.
Aluminum is popular for a range of different and beneficial properties that make it suited for producing a variety of products.
Aluminum sheet metal fabrication process
The aluminum sheet metal fabrication process involves certain steps.
Cutting Aluminum Sheet Metal
Aluminum cutting removes material from metal stock, depending on the fabrication designs. Cuts can either be shear or non-shear.
A basic shear cuts through the material in a straight line on the flat metal stock using an upper blade and a lower blade just like a scissors does.
Another sort of shear cutting is punching or blanking, which involves punching designs out of a sheet of metal and discarding the remainder with a machine.
Laser cutting, which uses a focused beam of light, and plasma cutting, which uses hot compressed gases, are both examples of non-shear cutting.
It can also be done using waterjet cutting through concentrated streams of water-filled abrasives and machining with drill bits abrasives.
Riveting And Using Adhesive
Riveting joins sheets of metal with small metal pins or bolts by mechanical means. These joining processes do not need melting material together.
Adhesives join metal sheets with a bonding agent that can either act alone or reinforce another joining method.
Forming Aluminum Sheet Metal
This procedure reconfigures sheet metal without removing any material.
They include bending, stamping, or rolling forming the material into another shape.
Welding And Brazing Aluminum Sheet Metal
Welding and brazing involve melting material.
Welding involves fusing metal sheets by melting them together.
Brazing involves joining metals together by melting a filler in the middle of the material.
Aluminum Metal Finishing
Once fabrication has taken place, the metal goes through a couple of finishing operations to improve its qualities.
Finishing parts that have gone through fabrication involve processes like deburring, coating, sandblasting, and annealing.
It Is Corrosion Resistant
Every metal has encountered an issue with corrosion.
Despite the sturdy nature of any metal, when it mixes with oxygen it can get corrosion.
Aluminum produces a defensive oxide coating which makes it very resistant to corrosion, thus making the above a non-issue with aluminum.
Due to its corrosion resistance, it is the ideal option when it comes to any construction process.
When using aluminum sheet metal the aluminum diamond plate and the mill finish are some of the surface finishes that you can use.
Aluminum diamond plate is common in pickups and trucks. You can also you can use it as floor plates or ramps or as steps.
All this is possible since it is not slippery and thus can save you from tripping when moist.
Aluminum is a superb reflector of visible light as well as heat.
That collectively with its low weight makes it a perfect material for reflectors.
For an instance, you can use them for light fittings or rescue blankets.
One of the extraordinary features of aluminum is ductility.
As a fabricator, its density and low melting point properties make it simple to work with.
You can bend it or create a form in any shape as long as it is melted. When working with aluminum, stretching or thinning is attainable.
Because of the ductility nature of this sheet metal, it is easy to create one accurate kind of product.
Light In Weight
Compared to steel or stainless steel, aluminum weighs very little. It is almost a third of the weight of the two.
You can use aluminum in lots of applications in our day-by-day lives.
As an example, it’s far being utilized in cars, which reduces the burden of a car, maintaining balance and load ability at the same time.
One can recycle aluminum fully without downgrading any of its properties. The re-melting of aluminum calls for little energy.
Only about five percent of the energy needed to produce the number one metal to start with is required within the recycling process.
Aside from the characteristics mentioned above, aluminum is appropriate for using it for meals and drinks due to its waterproof and unscented properties.
Aluminum Grade Used For Your Fabrication Parts?
Aluminum is a popular metal you can use for both industrial and non-industrial applications.
At most times, it can be hard to choose the proper aluminum grade for your meant software.
In case your venture does now not have any bodily or structural needs, and the aesthetics aren’t critical, then nearly any aluminum grade will paint flawlessly.
Listed below are the aluminum grade used for the fabrication of parts;
- Grade 1100 – is a commercially refined aluminum grade.
It is significantly more ductile and soft, with the best workability, making it suitable for demanding shaping applications.
It can be welded using any method, but it cannot be heat treated.
It has high corrosion resistance and is commonly utilized in the chemical and food processing sectors.
- Grade 2011 – is a top-of-the-line choice for the manufacturing of complex and unique components.
The excellent mechanical strength and perfect machining ability of this grade are its features.
It’s a fantastic solution for tasks that require automatic lathes.
This grade’s high-speed machining will generate first-class chips that are easily removed.
- Grade 2024 – one of the most often consumed excessive energy aluminum alloys.
Due to its mixture of high electricity and perfect exhaustion resistance, where an excellent power-to-weight ratio is an essential grade 2024 is usually used.
When wished this grade may be machined to a high finish and it may also be made inside the annealed situation with subsequent warmth treating.
It has comparatively low corrosion resistance.
- Grade 3003 – this aluminum alloy is the most widely utilized of all the aluminum alloys.
It’s a commercially refined aluminum that’s been given an extra dose of manganese to boost its strength.
It’s far superior to the 1100 grade. It offers the best corrosion resistance and workability of any material.
Deep drawn or spun, welded or brazed, this grade can be used in a variety of ways.
- Grade 5052 – this grade is stronger in comparison to the other alloys whose grades are not heated treatable.
The strength of the fatigue in this grade is better than the maximum different aluminum grades.
Alloy 5052 has great resistance to marine surroundings and saltwater corrosion and the best workability.
It gives weldability and the best formability. It may be easily drawn or designed into complicated shapes.
- Grade 6061 – This grade has mostly good aluminum characteristics and is the most adaptable among heat treatable aluminum alloys.
This grade offers a wide range of mechanical additives as well as corrosion resistance.
It can be made using common techniques and has excellent workability in the annealed state.
It can be furnace brazed and is miles welded by every technique.
As a result, it’s miles used in a wide range of products and applications where good looks and corrosion resistance with high energy are essential.
Surface Finishing For Aluminum Sheet Metal?
This is a procedure of making a shiny and smooth surface by using chemical action or rubbing it.
It leaves a surface with a remarkable specular reflection.
This electrochemical procedure provides extra safety apart from the natural oxide film.
A long-lasting, porous anodic oxide layer is formed on the surface of the aluminum.
Painting Aluminum Sheet Metal
This involves applying a coat to protect the aluminum sheet metal from corrosion, and rust and give a nice surface finish.
The aluminum is both etched or wiped clean with alkaline or acidic materials. Following that, a pretreatment coat is applied.
This coating allows for corrosion resistance while improving powder or paints tolerance.
Powder coatings leave in the back of a film that could meet stringent performance standards.
The product is implemented as a strong on the extrusion.
Even as going via the oven method, solid particles fuse to shape the film.
Additionally, known as screen printing.
This procedure includes the original form to be reproduced on a transparent film which is then placed on a fine-meshed screen.
It is then advanced photographically, after which the screen is fixed into a frame.
The number of workers necessary to finish the fabrication process is influenced by the amount of other physical work required.
This affects the fabrication estimate.
Aside from the real labor necessary in metal fabrication projects, the knowledge required to apply the CAD/CAM software program will surely affect the cost.
Cost Of Raw Materials
Among the various factors that influence the pricing of metal fabrication projects, the metal market has a significant impact on the price of parts at any given time.
Raw materials vary in price, which has an impact on the overall price for metal fabricators.
The unit pricing is reduced when a consumer orders a big quantity of identical sheet metal parts.
Variable prices also have an impact on the overall expenses by means other than the quantity.
When you order in big amounts, raw materials, and other tools and materials that assist in manufacturing can be obtained at a discount.
The requested design might have a significant impact on the cost structure. A sheet metal item that can be manufactured with a single punch.
For example, is far less expensive to produce than a part that requires numerous intricate bends.
If your component necessitates the use of numerous sheet metal manufacturing machines and processes.
The necessary human resources, which arise at each operation step, should also be considered.
After you have given your requirements to the fabrication company, the company will select the right raw materials and find out the fabrication procedure.
Each raw material and its appropriate method of fabrication will present different estimates as a result.
Some common materials used in the fabrication process include welding wire, expanding metal, sectional metal, and flat metal.
Do you need painting or a distinctive finish for your fabrication project, there will be expenditures connected with the various finishes and standards.
When applying a finish, there are additional design factors that must be taken into mind.
Coating methods, like fabrication, may require certification, which can add to the cost.
- Sensibly organize the hardness inspection procedure of heat metal fabrication parts.
- Stringently regulate every sheet metal parts that need intermediate annealing before annealing to avoid severe damage.
- Proper intermediate heat treatment and final heat treatment variable should be detailed and the material properties should be strictly followed.
- Using thermoforming technology to process sheet metal parts with heating temperature and heat time strictly controlled.
The cost and price are usually crucial aspects to keep in mind while making any product.
The price of steel and aluminum is constantly changing based on worldwide supply and demand, and fuel charges.
Nevertheless, steel is normally less expensive (for each pound) than aluminum.
The cost of raw materials directly has an impact on the price of the completed spinning. There are exceptions, but with two identical spinnings, the aluminum part will cost more. In most cases, it is a result of the increase in the cost of the raw material.
aluminum sheet metal
Whereas malleability is very essential for manufacturing, aluminum’s greatest attribute is that it resists corrosion with no additional treatment after it is spun. Aluminum does not rust.
When using aluminum, there may be no paint or coating to wear or scratch off.
Steel or carbon steel inside the metals world commonly requires to be painted or treated after spinning.
This is done to protect it from rust and corrosion, specifically if that part of the steel may be at work in a wet, damp or abrasive environment.
Aluminum is a suitable metal because it has greater malleability and elasticity compared to steel.
Aluminum can go places and create shapes that steel cannot, frequently forming profound or more complicated spinnings.
Particularly for parts with deep and straight walls, aluminum is the desired material. Even though steel is a very tough and resilient metal.
It cannot be pushed to the same extreme dimensional limits as aluminum without cracking or ripping during the spinning procedure.
Steel is considered heavier than Aluminum. Steel acquires its weight from the high concentration of carbon.
Nonetheless, the added weight makes increases the durability of the steel. Steel is not likely to curve, warp, or distort underweight heat or force.
There exist lighter forms of steel that weigh the same as aluminum.
steel sheet metal fabrication
The construction sector is huge and has different kinds of buildings.
One of the uses of fabricated sheet metal would be as a building’s external material.
It can be used for internal purposes too.
To act as the support system, steel frame buildings will use steel beams and columns because of their strength.
Aluminum is essential to the automotive industry, particularly in building cars. Businesses that repair cars also use metal fabrication services.
Custom metal fabrication permits thorough repairs that build on the car itself, this means cars that could be restored.
The public and commercial transport sectors have long relied on fabricated sheet metal.
Just take a look at any bus, tram, or train and you will instantly notice the metal.
Due to their lightweight properties, trains are universally manufactured using aluminum hence allowing them to travel at such high speeds.
There are various components fabricated from sheet metal that is used in airplanes such as aluminum.
Airplanes are crafted from a special aluminum alloy that combines the lightness of aluminum with the strength of steel.
This guarantees the plane itself stays together while flying but isn’t too heavy to fall out of the sky.
when the ship is heavy, it is tough for it to escape gravitational pull from the earth and thus aluminum alloys and composites are perfect.
The medical industry also benefits from aluminum metal fabrication.
A lot of medical equipment is made from sheet metal, like operating tools and complex machinery.
Metal surgical tools can be fabricated to exact dimensions and ordered in bulk, thus, hospitals will not have a scarcity of necessary tools.
For all your aluminum sheet metal fabrication processes, contact us now.