KDM High-Speed Stamping

The high-speed stamping section uses Bruderer presses for stamping various metals, including aluminum, copper alloys, and other unusual metals. It operates about 1500 strokes/ min. The high-speed presses for stamping allow numerous projects’ quick turnaround. The metal parts are stamped while tooling progressions are running at high speed. There are multiple stamping features, including automated bi-metal, in-die assembled, compliant pin, coated, etc. 

KDM offers systematic and quality-driven metal stamping support for various market departments using advanced machines. We also own in-house tool rooms that allow our team to form progressive dies for stamping parts production. That ensures the most effective solutions even for the most complicated tooling requirements and part designs.

Specification & Capability
Process             High-Speed Stamping
Parts Length/Width Range           6.35mm to 177.8mm, custom
Part Diameter           0.25 inches to 7 inches, custom
Part Thickness         0.002 inches to 0.090 inches, custom
Tolerances           +/- .025 mm
Press Rating & Speed         30 to 90 tons with up to 1,500 strokes per minute speed
Maximum Press Stroke         3 inches or 76.20mm
Max. Press Bed Length/Width          57 inches in length and 33 inches in length

 

Lead Frames
Lead Frames
Terminals
Terminals
Assemblies
Assemblies
Bracket
Brackets
6 Products Found.

High-Speed Stamping for Various Industries (6)

Materials Worked with High-Speed Stamping

KDM develops the appropriate tooling techniques to guarantee distinctive metal features. That leads exactly to what our customers have requested for their metal stampings. Materials include the following:

  • Copper and Beryllium Copper
  • Brass
  • Aluminum & Steel
  • Stainless Steel
  • Carbon Steel
  • Platinum & Titanium
  • Phosphor Bronze
  • Galvanized Steel
High Speed Stamping
High Speed Stamping

High-Speed Stamping Press Advantages

The high-speed stamping presses are suitable for economical manufacturing parts with accuracy. Here are some advantageous features:

  • High-speed operation, depending on utilized equipment
  • Come with linear roller bearings slide run, ideally designed for high-speed machines
  • It has valuable power ensured by planetary gear units
  • Fully automatic strokes
  • Come with adjustable slides that minimize changeover times

Other High-Speed Stamping Projects

KDM design tooling and custom metal stamping projects, including the following.

  • Ammunition
  • Cans and cases
  • Chains and closures
  • Eyelets
  • Knobs and plates
  • Rings
  • Enclosures
  • Wire formed hooks
  • Hose clamps
  • Press fit pins
  • more
High Speed Stamping
Can You Reach the Stamping Speed?

Yes, we can reach the high speed of stamping. 

Our tooling speed is connected with our component structures. 

We consider the bending station and strip thicknesses to provide the appropriate speed for stable production.

Can You Offer 3D Designs?

Yes, KDM both offers 3D and tooling design at the same time.

How Do You Manage the Component Quality?

We control qualities by

  • Using SOP per production stamping
  • Measuring by inspection of SOP
  • SOP packing
  • Outgoing quality control by SOP
  • Tracking each procedure using reports from raw materials until finished parts
How Can You Ensure and Keep Reliable Quality?

KDM ensures stable quality by

  • Purchasing raw materials from the brand supplier
  • Surface treatment options take action with a certified supplier
  • Supplier control depends on the KDM supplier control process
  • Strictly follow internal SOP for production
How Can You Achieve High Speed Stamping?

It would help if you had a machine that produces a high stroke rate. Many stamping machines can achieve up to 1400 to 1500 strokes per minute. Of course, this machine should maintain quality, precision, and repeatability even with high stroke rates.

What Are The Types Of Stamping Processes?

For high speed stamping, you may consider three main options: four slides, progressive and deep draw.

Does High Speed Stamping Imply High Parts Production Cost?

No – that’s not the case.

With a highly efficient high speed metal stamping setup, which guarantees fast turnaround, running multiple up tooling, you can reduce production costs significantly.

What Possible Features Do High Speed Stamping Include?

Well, depending on your unique requirements and manufacturing capability, it may include coining, countersinking, embossing, and multiple stamping, to mention a few. There are unlimited possibilities when it comes to high speed metal stamping.

Does High Speed Stamping Affect Tooling Lifespan?

Ye, with a high speed stamping process, you may reduce the lifespan of the tooling system. However, you can reduce the adverse effects with proper configurations and highly efficient machines.

Does High Speed Stamping Compromise Quality?

No.

You can still achieve a high level of repeatability and accuracy.

Remember, you can still stamp metal parts with high precision and accuracy.

How Does High Speed Stamping Compare To Precision Metal Stamping?

High speed metal stamping emphasizes mass production or large-scale production.

On the other hand, precision stamping focuses more on accuracy. That is, the ability to stamp thin metals.

Additionally, it emphasizes the degree of tolerance the stamping process can achieve.

Of course, all these may also go hand in hand with having an in-house tooling system. Remember, with in-house tooling, and customization is always easy.

How Do You Choose High Speed Metal Stamping Machine?

First, since your main focus is on high production – choosing a high speed machine is not an option. For instance, choose a metal stamping machine that can achieve 1400 strokes per minute.

Secondly, go for a sturdy and robust machine, considering the force a machine can attain. For instance, depending on your production needs, you may go for a press force 630kN or 1,250kN.

The technology also plays a pivotal role in high speed stamping machines. These technologies may include longitudinal shaft machines, slide runs on a linear bearing, planetary gear systems, etc.

Lastly, choose a fully automated high speed stamping machine.

Related Products

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  • Sheet Metal Welding
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